Honda Gc 190 Engine Users Manual

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• Read the instructions before you begin, and make sure you have

the tools and skills required.

• To reduce the possibility of fire or explosion, be careful when

working around gasoline. Use only a nonflammable solvent, not
gasoline, to clean parts. Keep cigarettes, sparks and flames away
from all fuel related parts.

Remember that an authorized Honda servicing dealer knows your
engine best and is fully equipped to maintain and repair it.
To ensure the best quality and reliability, use only new genuine Honda
parts or their equivalents for repair and replacement.

MAINTENANCE SCHEDULE

(1) Service more frequently when used in dusty areas.
(2) Change engine oil every 25 hours when used under heavy load

or in high ambient temperatures.

(3) These items should be serviced by an authorized Honda

servicing dealer, unless you have the proper tools and are

mechanically proficient. Refer to the Honda shop manual for

service procedures.

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(4) For commercial use, log hours of operation to determine proper

maintenance intervals.

Failure to follow this maintenance schedule could result in non-
warrantable failures.

REFUELING

Use unleaded gasoline with a pump octane rating of 86 or higher. This
engine is certified to operate on unleaded gasoline. Unleaded
gasoline produces fewer engine and spark plug deposits and extends
exhaust system life.

NOTICE

Fuel can damage paint and some types of plastic. Be careful not to
spill fuel when filling your fuel tank. Damage caused by spilled fuel is
not covered under the
Distributor’s Limited Warranty (see page 11).

Never use stale or contaminated gasoline or oil/gasoline mixture.
Avoid getting dirt or water in the fuel tank.

1. Remove the fuel tank

cap.

2. Add fuel to the bottom

of the fuel level limit in
the neck of the fuel
tank. Do not overfill.
Wipe up spilled fuel
before starting the
engine.

ENGINE OIL
Recommended Oil

Use 4-stroke motor oil that meets
or exceeds the requirements for
API service classification SH, SJ,
or equivalent. Always check the
API service label on the oil
container to be sure it includes the
letters SH, SJ, or equivalent.

SAE 10W-30 is recommended for general use. Other viscosities
shown in the chart may be used when the average temperature in
your area is within the indicated range.

Oil Level Check

1. Check the oil with the engine stopped and level.

2. Remove the oil filler cap/dipstick and wipe it clean.

3. Insert the oil filler cap/dipstick into the oil filler neck as shown, but

do not screw it in, then remove it to check the oil level.

4. If the oil level is near or below the lower limit mark on the dipstick,

fill with the recommended oil to the upper limit mark (bottom edge
of the oil fill hole). Do not overfill.

5. Reinstall the oil filler cap/dipstick.

Oil Change

Drain the engine oil when the engine is warm. Warm oil drains quickly
and completely.

1. Place a suitable container

next to the engine to catch
the used oil.

2. Remove the oil filler cap/

dipstick, the oil drain plug
and washer.

3. Allow the used oil to drain

completely, then reinstall
the drain plug and new
washer. Tighten the drain
plug securely.

Please dispose of used
motor oil in a manner that is compatible with the environment. We
suggest you take used oil in a sealed container to your local
recycling center or service station for reclamation. Do not throw it
in the trash or pour it on the ground or down a drain.

REGULAR SERVICE

PERIOD (4)

Before

Each

Use

First

Month

or

5 Hrs

Every 3

Months

or

25 Hrs

Every 6

Months

or

50 Hrs

Every

Year

or

100 Hrs

Every

Two

Years

or 250

Hrs

Page

ITEM

Perform at every indicated month or

operating hour interval, whichever comes

first.
Engine oil

Check

O

5

Change

O

Honda Gc190 Repair

O (2)

5

Air filter

Check

O

Clean

Honda Gc190 Engine Manual

O (1)

Replace

O

Spark plug

Check-adjust

O

Replace

O

Spark arrester

Clean

O

Idle speed

Check-adjust

O(3)

Shop

manual

Fuel tank and filter

Clean

O(3)

Shop

manual

Fuel tube

Check

Every 2 years

(Replace if necessary) (3)

Shop

manual

Valve clearance

Check-adjust

O(3)

Shop

manual

Combustion chamber

Clean

After every 250 hours (3)

Shop

manual

WARNING

Gasoline is highly flammable and explosive, and you can
be burned or seriously injured when refueling.
• Stop engine and keep heat, sparks, and flame away.
• Refuel only outdoors.
• Wipe up spills immediately.

MAXIMUM
FUEL LEVEL

AMBIENT TEMPERATURE

OIL FILLER CAP/
DIPSTICK

UPPER LIMIT

LOWER LIMIT

OIL FILL HOLE
(bottom edge)

Honda Gc190 Engine

OIL FILLER
CAP/
DIPSTICK

DRAIN
PLUG

SEALING
WASHER

Honda Gc190 Troubleshooting

POM53483-D.book Page 5 Thursday, March 17, 2005 4:42 PM

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